HollySys provides customers with entire factory automation solutions. As an important part of the intelligent plant, CCS is an important breakthrough in energy conservation and emission reduction and carbon dioxide emission reduction in the overall industrial process. Realizing the whole process energy conservation and emission reduction and intelligent control can bring huge benefi ts to enterprise users.
HollySys compressor control technology and solutions are based on generator unit control technology and high reliability redundant system software and hardware platform, adopting international advanced compressor control algorithm to ensure safe and effi cient operation of the whole unit, freeing the hands of operators and achieving a full automation solution with high effi ciency and energy conservation.
The compressor anti-surge control algorithm is based on an independent coordinate system to realize the automatic adaptive compensation of the surge line of the unit under different compressor inlet working conditions, solve the problems of distortion of the surge line caused by the mismatch between the compressor design working conditions and the actual operating conditions, and create a prerequisite for the effi cient operation of the unit. At the same time, through the dynamic decoupling algorithm between performance and anti-surge loop, multi-section anti-surge loop, the compressor can be started and stopped with one key, and the compressor can be fully loaded and unloaded. The control strategy can perfectly adapt to the complex process under the condition of ensuring the safe operation of the unit.
The multi-unit series parallel control scheme breaks through the traditional single unit control strategy. While considering the single-unit control, the coordination controller between compressor groups is introduced to coordinate the distribution of the load of each unit, so that each unit can work under the optimal load state, greatly improving the effi ciency of the compressor group, and realizing the fully automated coordinated management of the compressor group.
T880 Triplex Compressor Control System
Introduction
T880 system is a turbine compressor integrated control system CCS (Compressor Control System) developed on HOLLiAS HiaGuard safety instrument system platform. The system has passed the TÜV (Rheinland Industrie Service GmbH) certifi cation and meets the SC3 system capability level and SIL3 safety integrity level defi ned in IEC 61508/IEC 61511. The system is fully integrated with the design concept of triplex, meet the requirements of real-time, high reliability and stability of critical fi eld equipment, and integrating a dedicated compressor control software package, including anti-surge control, performance control, speed control, etc.
System Features
High Safety
· Adopting 2oo3D architecture to guarantee system safety
· Adopting multiple voting in data flow.
· Triple redundant design to ensure physical independence and avoid common cause failure.
· High coverage of self-diagnosis.
· Communication modules with build-in f i rewall for cyber security.
Seamless System Integration
· Supporting seamless integration with HOLLiAS-MACS System
· Supporting integration with 3rd DCS via Modbus interface
Powerful SOE Function
· DI module with build-in SOE function
· DI module supports cache for up to 1000 SOE records
· FCS supports to store up to 10000 SOE records
· SOE accuracy up to 1ms
High Coverage Diagnosis
· Channel level fault diagnosis.
· AI channel supports diagnosis for over range, open circuit, short circuit, ect.
· AO channel supports diagnosis for open circuit, read-back and others
· DI channel supports diagnosis for grounding, disconnection, short circuit and others
· DO channel supports diagnosis for no-load, overload, read-back, short circuit and others
· PI channel supports diagnosis for disconnection, out of lower limit, etc.
High Availability
· 3-2-0 degradation
· Independent power supply for system power and fi eld power
· 1+1 redundant power supply
· Communication module and IO modules support redundant configuration and bumpless switching.
· System availability up to 99.999%
Scalable System Scale
· Single station contains 1 main rack + 6 extension racks, up to 1856 IOs
· Max 15 domains in a system and single domain supports max 64 stations
T810 Compressor Control System
Introduction
T810 compressor control system is a product platform developed based on HollySys HOLLiAS MACS-K system and dedicated to the control of rotary compressor units. T810 system adopts a fully redundant and fault-tolerant architecture, and integrates professional compressor control software packages, including anti-surge control, performance control, speed control, etc
Relibility
Full Redundancy
· System network, control network, controller, power supply and IO modules all support redundant configuration
Multiple Isolation
· Optical isolation between bus and modules
· isolation between system power and field power
· faulty channel isolation
Rich Diagnosis
· Controllers and IO modules are designed with intelligent diagnosis function. Each module has self-diagnosis and fault report function on communication, signal disconnection, short circuit, over range and so on
Reliable Design
· Adapts to complex industrial environment, complies with IEC61000 anti-corrosion capacity, and meets the requirements of ISA S71.04 standard G3 level. The reliability meets the certification requirements of China Classification Society.
Safety
Secure network
· The system network adopts deterministic real-time Ethernet and is equipped with a f irewall switch; the controller adopts industrial chip, with built-in anti-network storm components.
· Adopts safety system design concepts, such as signal quality level judgment and fault oriented safety, to improve system reliability. Support hot plug, and the enhanced base provides 220 VAC channel protection.
Fail safe
· The whole system follows the safety design concept. The signal quality is verified before calculation. In case of failure, the output can automatically switch to the preset safety value
Cyber Security
· Multiple cyber security measures are adopted, including industrial security gateway, firewall, intrusion detection system, network audit system, log audit system, white list, host reinforcement, industrial security management platform and so on. Information security is provided for the main controller and upper computer configuration software from aspects of identity authentication, access control, security audit, communication integrity, communication confidentiality, software fault tolerance, resource control, etc.
Company Profile
Audited Supplier 
HollySys compressor control technology and solutions are based on generator unit control technology and high reliability redundant system software and hardware platform, adopting international advanced compressor control algorithm to ensure safe and effi cient operation of the whole unit, freeing the hands of operators and achieving a full automation solution with high effi ciency and energy conservation.
){kind=link}